Storage Tank Construction
Storage tanks are general storage containers, they can have many configurations depending upon dimensions, orientations, placement, and shell configuration. Materials of construction will dictate the application that is suitable for the tank. Storage tanks are used in a number of applications for general storage of materials. The most important parameters to consider when specifying storage tanks are their capacity and dimensions. The capacity of the storage tank is the internal volume available for the storage of materials. The diameter of the tank is typically expressed in meters. With All Time's technology in automatic welding systems and experience in site storage tank welding, we provide you with true time saving methods for field constructions of various storage tanks. |
The placement of storage tanks is typically either above ground or underground, depending on the actual requirements. The wall construction of the storage tank usually dictates its suitability for a particular application. Single shell storage tanks are common for various applications. Double shell storage tanks are used in applications where low temperature storage or higher-pressure considerations are necessary. The orientation of the storage tank can be vertical or horizontal. |
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Materials Materials for storage tank construction include galvanized steel, stainless steel, Nickel steel and steel.
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Double shell 9% Ni LNG Tank Double shell 5% Ni LPG Tank |
There has been increasing demand worldwide for the use of liquefied gasses due to the unstable oil prices and environmental concerns. Liquefying a gas can achieve a 600 fold reduction in volume, which makes it more economical to handle and store.
Liquefied Natural Gas (LNG) can be obtained by cooling Methane gas down to –163ºC.
At extremely low temperatures, standard ferrite structural steels are no longer suitable. They lack impact toughness and are at risk of brittle fracture. To handle this extreme, Cryogenic Nickel Steels have been developed for building storage tanks that offer reliable properties down to –196ºC.
Most cryogenic tanks such as LNG storage tanks are being constructed according to the "Double Integrity Concept", which means the tank consists of a cryogenic steel inner shell and a concrete outer shell, with heavy insulation in the middle. |
For a majority of large horizontal storage tanks, there are two common ways for site erection:
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1st stage:
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1st stage: Tank bottom is assembled on the prefabricated foundation from separate steel plates to be welded to each other; just like bottom up constructed tanks. |
2nd Stage: |
2nd Stage: |
3rd stage: The next course of shell plates are jointed on top of the previous course by horizontal welding, with the top to be the last part to be installed. |
3rd stage: Roof to be installed is lifted up in the process of top-down construction; |
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4th stage: Tank course is assembled with plates by vertical welding. Further courses are assembled from the top downwards, by using jacks to lift the assembled courses then welding the next course below that. |